How To Prevent Leaks In RVs, Travel Trailers, And Campers

Caulking and sealing are not exciting tasks for most of us. However, the old adage that an “ounce of prevention brings a pound of relief” rings true.

Typically there are three types of sealing technologies that prevent leaks in your RV for windows, doors, hatches, and seams.  A combination of sealant quality and owner maintenance is the key to keeping things shipshape and leak-free.

Photo via iRV2

1. Compression gaskets

You may be familiar with compression gaskets found on automotive engine valve covers, which are rubber or cork gaskets between the valve cover and cylinder head and are compressed by the tightening of the valve cover bolts.

prevent leaks in your RV
A black foam compression gasket can be seen between the white body of the light fixture and wall.

The resiliency of the gasket creates a seal. The same principle is true for compression gaskets on your RV body. They are typically used to prevent leaks in your RV by sealing surface-mounted devices such as exterior lights and electrical outlets.

But, compression gaskets can potentially fail for a variety of reasons. If the bolts or screws come loose, the clamping force will be lost. Also, the gasket can dry out and will no longer remain resilient.

Further, the flange on a thin plastic light fixture requires many fasteners spaced close together to generate an even clamping force.  If there are too few fasteners, the gasket ends up compressed near the screwhead.

Also, the gasket between the screws that are far apart may not have sufficient compression to resist heavy water loads. Another concern is the width of the sealing flange. It can reduce an effective sealing surface area, making gasket alignment critical.

How to find a damaged compression gasket

Compression gaskets in your coach are commonly visible between the siding and base of the device. Obvious problems may be apparent if the gasket looks displaced, cracked, or is missing altogether. Also, lightly apply a rocking pressure to the device.

If the flange easily moves and there’s a gap, it may leak while driving on a bumpy or twisting road during a rainstorm.

rv leaks
A formed-in-place seal is commonly used for windows, vents, and hatches.

2. Formed-in-place seal

Using the valve cover analogy, this type of seal has the potential to outperform compression gaskets and is becoming more prevalent in the RV industry. It’s commonly used for windows, vents, and hatches.

One major benefit is the sealant conforms to different shapes much better than a compression gasket. Formed-in-place seals are typically captured inside the joint and may not be visible.

Sometimes you can see where the excess sealant has been squeezed out between the parts as a caulk-like extrusion. The type of sealant uses urethane and silicone materials, which simply convert the seal from a liquid to a solid, forming a rubber gasket.

How to find a damaged formed-in place seal

Look for gaps between the siding and window flanges. Generally, you should not be able to slip a piece of paper or a thin feeler gauge between the flange and the siding.

rv leaks
Worn out butyl tape around a window.

A firm but resilient material should be evident inside any gaps. Other faults of this sealant can pertain to the fact that it wasn’t applied properly or it’s not compatible with environmental exposure.

3. Filler

Filler seals are typically referred to as “butyl tape.” It’s often used to seal metal trim strips found on siding seams, wall-to-roof joints, and windows.

Butyl tape comes in rolls with various dimensions. Although it doesn’t have a “sticky side,” it does have tackiness on both surfaces.

Additionally, the tape acts as a filler and is similar to a formed-in-place gasket as excess sealant squeezes out and the remainder fills the voids.

Unlike the sealants used in formed-in-place gaskets, butyl tape has little adhesive qualities. Fastener spacing requirements are similar to compression gaskets.

It’s also more important since butyl tape is not resilient and does not “push back” when compressed.

How to find a damaged filler seal

Butyl tape can provide a long lasting seal. However, a low-quality butyl product will shrink, dry, and crack much quicker than a high-quality product.

rv leaks
Prepare a plan detailing the steps required to maintain, restore, or replace the seal.

Many times you can see where the excess butyl tape has been squeezed from the joint. A rule of thumb is if the butyl tape (that you can see) appears to be cracking, or if its dry, brittle and off-color, the tape inside the joint may be in similar condition.

More tips on sealants and finding leaks

You can ignore a strange leak at your own peril, but remember most manufacturer warranties require the owner to “inspect and re-seal” the RV at least twice a year.

It sounds easy, however, “re-sealing” to prevent leaks in your RV requires removal of windows, doors, trims, etc. Keeping moisture at bay can be done by a watchful eye on your rig.

Typically, “re-sealing” is done by running a bead of silicone over a window frame or around a hatch. While this may provide some reassurance and peace of mind, it’s not a long-term solution.

Here are some other pointers to address leaky issues:

  • Ask a professional to do a blower door test that pressurizes the RV to identify external leaks.
  • Do a survey and catalog all locations having some form of sealant that is in place and carefully inspect all the seals and record the condition.
  • Identify the type of seal and sealant used.
  • Further, to prevent leaks in your RV, prepare a plan detailing the steps required to maintain, restore, or replace the seal.

If your RV is indoors for winter, inspecting for leaks is a good spring and fall maintenance task.  When your RV is usually outdoors and under the elements, inspections should be done more frequently (at least twice a year as per many manufacturers warranties) to prevent problems before they arise.

See also: How To Inspect RVs For Leaks



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